Tuesday, October 14, 2008

My Chemical Romance

Valves are finally out after much grief.
Egine rebuild - oct (3) (Custom)

I also reached my limits of cleaning parts via brush and elbow grease so i invested in this:
Egine rebuild - oct (4) (Custom)

Wash hands before eating! Not happy chemicals...
Egine rebuild - oct (5) (Custom)

It actually surprised me, no scrubbing at all, did not corrode the metal, and worked fast(15-30 min). I don't have a pic of the piston, but it is much more evident on it. Here's a preview:
Egine rebuild - oct (Custom)

I'd say the finish on the engine block has seen better days. Cool photo though.
Egine rebuild - oct (6) (Custom)

Block is almost stripped. I cannot believe the force that it's taking to get the crankshaft gear off. I've got a proper puller now, but it did not have the right thread and diameter bolts. I'm going to try and get some tonight.
Egine rebuild - oct (8) (Custom)

It's getting crowded over there. I hope I don't catch the sheet on my belt or something (knock on wood).
Egine rebuild - oct (9) (Custom)

Updates will ensue as they occur.

Thursday, October 02, 2008

Did the first Engineers work on engines?

Engine is now out and the rebuild is under way.

Head has been removed and block is being stripped and will be hot-tanked.
Engine Rebuild8 (Large)

As you can see, there is a bit of carbon buildup in there(Running rich?). It's all loose because the valves broke it up when they contacted the pistons.
Engine Rebuild1 (Large)

Head has been stripped of everything except the valves (still need a special tool to get them out). Will be cleaned and sent off to shop with new valves.
Engine Rebuild5 (Large)

This is the valves fully seated. Only the exhaust valves appear damaged, maybe the intake were between a stroke when the timing belt failed? I might go ahead and replace all valves, but I'm not quite sure yet. I'm going to contact someone more versed in this area.
Engine Rebuild15 (Large)

Camshafts out of the head. Don't mix up the parts!
Engine Rebuild14 (Large)

Now comes the expensive part (at least financially, so far it has been very expensive chronologically!) of the rebuilt. Valves run around $200 for one side, and replacing all gaskets is not cheap either.